Description
PFEA111-20 3BSE050090R20 ABB Tension Electronics
Product Dimensions:
Product Description (Detailed Explanation)
The PFEA111-20 is a versatile, DIN-rail mounted control unit that processes signals from tension load cells. It serves as the primary interface between the physical sensing elements (typically PFCL or PFTL series load cells) and the industrial control system (PLC/DCS).
This specific version, the PFEA111-20, is the IP20-rated version of the tension electronics, designed for installation inside a protected control cabinet. It features a user-friendly interface with a digital display and pushbuttons for local configuration. The unit converts the low-level millivolt signals from the load cells into standardized analog outputs (0-10V or 0/4-20mA) and digital status signals, ensuring highly accurate and stable tension values even in electrically noisy environments.
Product Parameters (Technical Specifications)
| Parameter Category | Specification |
| Part Number | 3BSE050090R20 |
| Model | PFEA111-20 |
| Protection Class | IP20 (Cabinet mounting) |
| Number of Load Cells | Supports up to 2 load cells |
| Power Supply | 24V DC (18 – 36V DC) |
| Analog Outputs | 0-10V, 0-20mA, or 4-20mA (Configurable) |
| Digital Outputs | 2 x Relay Outputs (Configurable for Zero/High tension) |
| Analog Inputs | 1 x Analog Input for Gain/Zero adjustment |
| Resolution | 16-bit A/D conversion |
| Communication | Built-in Display and Keypad for local diagnostics |
| Dimensions | 120 x 45 x 115 mm |
Product Advantages (Key Benefits)
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Exceptional Accuracy: Utilizes advanced filtering and high-resolution A/D conversion to deliver stable tension readings, even at very low tension levels.
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Ease of Calibration: Features a step-by-step commissioning wizard that allows users to calibrate the system using the “hang weight” method or by entering mechanical data.
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Robust Diagnostic Tools: The integrated display provides real-time monitoring of load cell signals, allowing maintenance teams to quickly identify sensor faults or mechanical imbalances.
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High Reliability: Designed for the demanding environments of the paper and steel industries, with excellent immunity to electromagnetic interference (EMI).
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Flexible Integration: Supports multiple signal formats (Voltage/Current), making it compatible with almost any PLC or controller globally.
Precautions (Important Notes)
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Load Cell Compatibility: Ensure that the load cells used are within the excitation range of the PFEA111-20. It is optimized for ABB’s Pressductor-based load cells.
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Shielding and Grounding: To prevent signal noise, use shielded twisted-pair cables for the load cell connections. The shield should be grounded only at the PFEA111-20 end as per ABB guidelines.
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Avoid Mechanical Stress: When installing the unit on a DIN rail, ensure there is sufficient ventilation space around the module to prevent overheating, especially if multiple units are mounted together.
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Voltage Spikes: Ensure the 24V DC power supply is stable and surge-protected, as high-voltage spikes on the supply line can damage the sensitive input circuitry.
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Software Version: If replacing an older unit, verify if specific software parameters or gain settings need to be migrated from the previous device.
Product Applications (Typical Use Cases)
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Paper & Pulp: Monitoring the tension of the paper web in high-speed paper machines and winders to prevent breaks.
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Converting & Printing: Controlling tension in film, foil, or paper converting processes to ensure high-quality printing and coating results.
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Metals Industry: Measuring tension in cold rolling mills, pickling lines, and galvanizing lines for steel and aluminum strips.
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Textile Manufacturing: Maintaining uniform tension in fabric dyeing, drying, and weaving processes to prevent material stretching or wrinkling.
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Plastic Film Production: Crucial for the extrusion and winding of thin plastic films where precise tension is required for roll quality.
Shipping Port: Xiamen, China
Payment: Bank of Chicago, Bank of Singapore
Express cooperation: fedex, DHL, UPS and your express account
Service: Professional Sales provides 24 hours /7 days online service
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